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Here are the basic side dimensions of the cabinet.
All interior widths are 14-5/8". |
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I began by cutting out the two sides and the base.
The two sides are screwed to the base. |
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A plywood strip was added near the back to help keep
the cabinet square during the construction process. |
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From the front side. |
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I cut a strip 4" wide that would be the monitor
support. I measured the monitor to get it centered. |
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The monitor support is angled back slightly so the
monitor face matches the cabinet's angle. |
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I added a wood support to the rear of the cabinet.
That's the square block at the middle of the picture. |
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A stop block was added immediately behind the monitor
chassis. |
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From the front. I added a removable shim to the
left side of the monitor to keep it locked in place. A face was
added to the controller area. |
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Another board was added near the top, immediately
behind the monitor's chassis to keep it from tipping back. |
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A board was cut for the top and screwed into place. |
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From the front. |
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The lowly Pentium 75 that would be installed. |
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All the PC innards removed from the original housing
and laid out. Now the 'fun' began. |
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The monitor was removed to make the install easier.
The motherboard was the first to be secured. |
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Next the power supply was secured, using a wood block
to raise it a bit and some metal strapping. |
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The floppy drive got secured next, as it had the
shorter of the two cables running to it. |
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Finally, the hard drive was strapped into place. |
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The setup was plugged in and tested to ensure nothing
was broken during the installation. Whew! |
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The monitor was replaced. Here's a shot from the
backside, showing how cramped everything is. |
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A board for the upper back was cut, with both ends
beveled. An opening was cut in the center for the fan to exhaust
through. |
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The fan was screwed into place. The fan filter
and cover are sitting next to it. |
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The board was screwed into
place. (I see the screws had yet to be installed for this pic.) |
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A view from the rear. |
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I painted the edges of the cabinet and vinyl was
applied to the top. |
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The underside was painted with three coats of paint
and left to dry. |
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The control panel was cut out next. |
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The simple layout was drilled next. |
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The joystick area was recessed about 1/4" with a
router and straight bit. The back was painted with three coats. |
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I drilled out a space for the speaker controls.
A button hole (not shown) was also drilled at the opposite side of the
front. |
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The keyboard hack, which my buddy Steve built for me. |
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The PC speaker gutted for this project. The
knobs were spray painted black. |
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This is the sheet of Wilsonart laminate prior to rough
cutting. |
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The laminate for the control panel and one cabinet
side is slathered with laminate adhesive (water-based) and left to
sit. |
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Both sides of the cab are covered in laminate and
allowed to sit for an hour. |
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The laminate was trimmed with a laminate router bit.
It cut through the laminate like it was nothing. |
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From the backside, I used a 5/8" spade bit to drill a
through each button hole. Then I cleaned up the hole with the
laminate bit. |
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The cabinet is nearing completion in this picture. |
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A close-up of the wiring mess and the hinge, prior to
the control panel top being attached. Note the white Escape
button and the speaker controls. |
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The final color scheme |
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The control panel is held down by thumb screw screwed
into a receiving T-nut. |
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The completed BarCade! |
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Rear profile. |
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Another shot. |
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And another. |
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I'm done now.:-) |
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Another close-up of the control panel. |
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